Kemco Aerospace

Project Highlights

  • Complete ITI Turnkey Solution including CNC Machine Tools

  • Cutting tools

  • CNC Machining

  • Custom Workholding Fixtures

  • Robotic Automation

  • Wash Station & In Process Inspection

Problem:

  • Kemco needed to completely machine, deburr, wash, and inspect a minimum of 6 parts per hour

  • Kemco needed a completely unattended system

Solution:

  • 2 Vertical CNC machine tools-milling

  • 1 CNC Lathes

  • Integrated CMM for in process inspection

  • Custom wash and blow-off station

  • Custom workholding designed and built by ITI

  • Robotic automation for tending the entire system

  • Custom vision system designed and built by ITI

  • CNC programs, cutting tools and tool life management all completed by ITI

Results:

  • The system designed and built by ITI was able to run 8 parts per hour

  • The robotic automation solution was able to run completely unattended for over 8 hours

  • Raw forgings were placed on the infeed conveyor

  • Forgings were machined, deburred, washed and inspected parts went on the outfeed conveyor

  • Kemco shipped finished parts with no operators touching the parts

  • Kemco was able to earn a new contract that they would not have been able to win without the ITI solution

Modern Machine Shop published a great article about this particular case study. Click the link below to read that article.

Read the full article here: ARTICLE